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Advanced Package Engineering

Package Engineering in the Semiconductor Industry

Performance & Reliability With An Industry Edge

Package Engineering plays the most vital role in the final phase of chip manufacturing. Once chips are ready for release to the market, the dies have to be enclosed in a physical protective encasement to protect the chip. Package engineering is not just a protective shell for the dies, but a bridge between the chip's silicon and the rest of the system, determining its performance, power, efficiency, reliability, and cost. Therefore, the package is not just a passive encasement, but an integral part of the design process that enables miniaturization, manages heat, and allows for the integration of multiple chips into a single package to create more powerful and advanced devices. Here at Zener Engineering, we do not just provide services in traditional package engineering, but advanced package engineering with a truly innovative edge. 

What is Advanced Package Engineering?

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Step into the Future of Advanced Package Engineering with Zener Engineering

Advanced package engineering is stacking multiple dies or microchips into a single electronics package, as opposed to traditional packaging, which contains only a single chip in an electronic package. The wires shrink considerably along with the transistors and the amount of distance that a signal needs to travel from one end of a chip over thin wires is increasing at each node. By connecting these chips, using thicker pipes, which can be in the form of through-silicon vias, interposers, bridges, or simple wires, the speed of those signals can be increased, and the amount of energy required to drive those signals can be reduced. Moreover, depending on the package, there are fewer physical effects to contend with, and components developed at different process nodes can be mixed. The advantage of advanced package engineering is, it increases a device's performance and capability while reducing power consumption and cost.

 

The idea of stacking multiple dies is not new to the semiconductor industry, but very few engineers have the expertise to offer this design. Thus, finding services for advanced package engineering is still a challenge for many companies that require devices that demand this advanced and unique design, which has been slow to evolve in the semiconductor industry. 

Advanced package engineering requires years of experience and vast knowledge to master this design. Here at Zener Engineering, we are capable of providing just that to meet the crucial demands of modern applications like artificial intelligence and autonomous vehicles, thus being able to leverage this technique for a truly competitive edge in the semiconductor industry.  

 

 
 

Key Aspects of Advanced Package Engineering

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Advanced Packaging....The Future of Semiconductor
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Advanced package engineering is still an ever-growing field within the semiconductor industry. Many companies are developing paths to try and leverage this advanced technology to maintain a competitive edge. Advanced package engineering accounted for 48% of the semiconductor industry in 2022 and is expected to grow to over 58% of the industry by 2028. Here at Zener Engineering, we are fully committed to staying not just ahead with our experience and expertise, but pride ourselves on having the competency that is still hard to come by in the semiconductor world. 

Advanced packaging takes traditional packaging to the next level. Shrinking transistors for power, performance for cost effectiveness, has reached its limits with traditional packaging, so advanced packaging is now paving the roadmap to the future of packaging.

 Read more in-depth about the key aspects of advanced packaging and how we here at Zener Engineering will leverage this technology for our clients. ​

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Benefits of Advanced Package Engineering

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Unlock The Future of Advanced Packaging

Advanced package engineering offers benefits such as

improved safety, increased labor productivity, better project management, reduced costs, and shorter schedules. For semiconductors, it enables smaller, more powerful chips by integrating multiple components, which also lowers power consumption and improves time to market. In construction, this approach involves breaking large projects into smaller, manageable work packages for more effective planning and execution

Advanced Packaging Benefits
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Construction and Project Management
  • Improved safety: Planning with 3D models and defining work assignments in advance reduces accidents and unsafe behaviors on site.

  • Increased productivity: It can increase labor productivity by up to 25% and on-tool time by up to 10% by ensuring crews have the right information and materials at the right time.

  • Better project management: Breaking projects into work packages (like Construction Work Packages and Installation Work Packages) provides clear visibility and allows for better sequencing of activities.

  • Reduced costs and rework: By improving planning and coordination, it helps to reduce field rework by up to 20% and lower overall project costs.

  • Shorter schedules: Optimal planning of the construction path can reduce project completion time.

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Semiconductor Industry
  • Enhanced performance: Advanced packaging allows for the integration of multiple chips into a single package, creating higher-performance chips.

  • Reduced power consumption: Integrating components can lead to a significant reduction in power consumption.

  • Smaller form factors: It reduces the physical size of devices, making it suitable for mobile, automotive, and AI applications.

  • Improved time to market: This approach can shorten the development and manufacturing cycle.

  • Competitive advantage: It is becoming a key area of differentiation and innovation in the chip industry, where packaging is no longer just a commodity process. 

Our Core Competencies

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Zener Engineering....Designing the Future of Advanced Packaging

Here at Zener Engineering, we offer our clients a unique package engineering experience, rarely seen in the semiconductor industry, and the following are our competencies in this advanced technology:

  • We offer extensive solutions for electronic packaging engineering.

  • We offer TSSOP, MSOP, Ball grid array solution concepts to the final packaging.

  • We also offer radiation hardened packages which can be sent to space with minimum reliability issues.

  • We offer thermal analysis for multi-substrate packages.

  • We also offer packaging solutions to minimize moisture penetration. This is critical for Aerospace, Defense, medical and high ended consumer products.

  • We also stack analog and digital dies on electronic packages to save space, especially for consumer products like cell or smart phones.

  • We offer packaging solutions with through-hole vias for better thermal dissipation for high power devices used in Artificial intelligence devices.

  • To request packaging services from our company, all we need is the die size or the die pin out and we can do the rest from creating an arc diagram or assembly drawing, to get it assembled from an assembly house, along with the thermal analysis.

WIth over 25 years of experience in electronc Packaging, we invite you for further reading on our published thesis.... "Low Cost Flip Chip Technology for High Density Solder Bumps.



 

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